Automation of measurements in the era of Industry 4.0
In the era of dynamic development of technology and the idea of Industry 4.0, measurement solutions capable of working in an automated, fast and non-contact manner are becoming increasingly important. In production plants, there is an increasing integration ofmeasurement sensors, mobile robots and control systems that together create an intelligent industrial environment.
Today, precise measurement is the foundation of every production process - it affects product quality, efficiency and cost optimization. In industries such as metallurgy, automotive or mechanical processing, where dimensional tolerances are minimal, laser technologies play a key role.
Laser triangulation – the foundation of modern metrology
How does laser triangulation work?
Laser triangulation is one of the most accurate methods for measuring distance, displacement and thickness. The sensor sends a laser beam that is reflected from the surface of the measured elements. The reflected light hits the detector, and the built-in processor analyzes the reflection angle, converting it into an exact distance value.
This method is distinguished by non-contact, high speed and very high accuracy - even in the range of single micrometers. This makes laser triangulation irreplaceable in industries requiring precise dimensional control, such as the production of automotive components, electronics or industrial instrumentation.
Micro-Epsilon laser sensors in rim thickness control
Flow forming – demanding process, precise control
The flow forming process, used to produce metal rims, requires not only precise shaping of the material, but also constant monitoring of the thickness of its layers after each forming stage. This control is crucial to maintaining target dimensions, quality and safety of finished products.
optoNCDT laser sensors from Micro-Epsilon, one of the most recognized brands in the field of measurement technologies, are perfect for this type of applications. In Poland, the authorized distributor of Micro-Epsilon solutions is WObit, which provides technical support, consulting and integration of measurement systems with industrial automation.
optoNCDT 1900 – industrial-class precision
Micro-Epsilon optoNCDT 1900-10 laser sensors with a measuring range of 10 mm are used to measure the thickness of the rim. These devices perform dynamic displacement, distance and positionmeasurements with a frequency of up to 10 kHz and a repeatability of ±5 µm.
The advanced surface compensation system ensures accuracy even when measuring on reflective and irregular metal surfaces, and resistance to ambient light up to 50,000 lux allows work in intensely lit halls.
Thanks to the IP67 protection class and compact design, optoNCDT sensors perform well in difficult production conditions - they are resistant to dust, vibration and shock. As class 2 lasers, they do not require special protective covers, which further simplifies installation.
Integration with control systems
Micro-Epsilon optoNCDT 1900 sensors offer the possibility of integration with EtherCAT, EtherNet/IP and PROFINET industrial networks. Thanks to the built-in Industrial Ethernet interface, measurement data is sent to the PLC control system in real time, without delays and without the need to use additional communication modules.
This solution is an example of advanced integration of measurements with industrial automation, reducing installation time and increasing the efficiency of the entire system.
WObit – Polish expert in automation and robotics
For over 35 years, WObit has been supporting the Polish industry in automating processes and implementing modern technologies. As anauthorized distributor of Micro-Epsilon in Poland, WObit provides not only measurement sensors, but also comprehensive solutions includingcontrol systems, drives, MOBOT® mobile robots and mechatronic components.
Own R&D facilities allow the company to design intelligent measurement systems tailored to the individual needs of customers - from simple dimensional inspection stations to complex, fully automated inspection stations.
See the full offer of laser sensors at WObit measurement sensors and learn how precise measurement can improve your production.
The future of measurements in automated industry
Further development of optical sensors, real-time data processing and communication with AI systems opens up new possibilities for process control. In the coming years, laser triangulation technology, supported by network integrations and mobile robotics, will become the foundation ofintelligent quality systems.
The sensors will not only measure, but also analyze data locally, detect deviations and automatically initiate corrective reactions - which will significantly reduce the number of defects and improve production management.
If you want to increase the precision of measurements in your company, contact WObit experts - we will help you choose the technology best suited to your process.
Contact us and learn more about Micro-Epsilon sensors in the WObit offer.
